ClickID: Intelligent Assembly for the Automotive Industry
The automotive industry faces ever-growing challenges, including the modularization and electrification of vehicles, which have significantly increased the number of connectors required during assembly.
ClickID: Intelligent Assembly for the Automotive Industry
The automotive industry faces ever-growing challenges, including the modularization and electrification of vehicles, which have significantly increased the number of connectors required during assembly. Errors in assembly can have serious consequences, ranging from functional issues to safety risks. To address this problem, we at VOSS have developed an innovative solution: ClickID. This smart wearable enhances efficiency, reduces error rates, and improves process monitoring. The benefits for manufacturers include cost reductions by avoiding errors and the resulting rework.
The Challenges of Modern Assembly
Despite automation, manual assembly remains indispensable in vehicle production. Complex connectors, often located in hard-to-see areas, require skill and attention. The human factor introduces potential errors caused by tiredness or distraction. A combination of human intelligence and advanced technology can offer an effective solution.
How ClickID Works
ClickID is a revolutionary wearable device. Comprising a textile carrier and an intelligent electronic unit, it can be used with or without work gloves. Using motion and audio sensors, ClickID records data in real time and analyzes it with AI-powered software. The sensors capture values that identify typical patterns of correct and incorrect connections. A trained AI model evaluates this data and provides immediate feedback to the operator through light signals or vibrations. Simultaneously, every connection is documented, significantly improving assembly quality and process safety.
Advantages for Assembly Workers and Management
Assembly workers benefit from this real-time feedback, which minimizes uncertainties, confirms correct steps, and helps avoid errors and rework during the process. The system offers additional safety, particularly for complex or hard-to-access connections. For production managers, ClickID provides comprehensive documentation and analysis of assembly processes, making it easier to optimize workflows and conduct quality control. Furthermore, ClickID boosts efficiency by minimizing errors and scrap. The data collected can also be integrated into existing production IT solutions and used for continuous improvement.
Simple Implementation: The 5-Step Process
To simplify the integration of ClickID into existing manufacturing processes, a structured onboarding process has been developed:
1. Introduction
Analyze potential applications to understand specific requirements.
2. Specification
Define technical requirements and conduct initial measurements on the production line. A proof-of-concept demonstrates feasibility.
3. Training
Train the AI with datasets to optimize its performance.
4. Installation
Install and test the software and hardware in the production environment.
5. Support
Provide long-term support, including regular updates and assistance with adjustments.
Flexible and Future-Proof
A standout feature of ClickID is its flexibility. The system can be adapted to various assembly tasks and even allows for switching between different use cases. This is especially valuable in production environments where workers frequently change tasks. With its flexible REST API and additional direct interfaces, the ClickID software enables seamless integration into existing workflows. These robust interfaces ensure smooth and efficient data flow and interaction between ClickID and existing software solutions. The continuous advancement of the AI ensures that ClickID evolves with the industry's demands, making the system a sustainable solution for the challenges of modern assembly.
For What?
- Manual assembly of connectors
- Focus on final assembly in all industries
For Whom?
- Production managers
- Quality assurance teams
- Assembly workers
Why is it great?
- Monitoring repetitive tasks
- Optimal integration of humans and technology
- Increased efficiency
- Enhanced quality
- Data foundation for analysis
- A solution for the challenges of modern assembly